Popular synthetic insulation material Thinsulate is renowned for its remarkable capacity to retain heat without adding bulk. You may have heard the term "Thinsulate" when shopping for gloves or a winter jacket and wondered what makes it different from other insulations.
Thinsulate’s ability to effectively provide warmth even in cold weather is one of its main advantages. What temperatures can it actually withstand, though? Knowing this can help you determine if it’s the best option for your requirements, particularly if you intend to spend some time in extremely cold weather.
This post will discuss the differences between Thinsulate and more conventional insulation materials, the temperature ranges for which it is intended, and the reasons it has grown to be a popular choice among those in need of dependable cold-weather gear.
Insulating materials such as Thinsulate are adaptable and can keep you warm in a variety of climates, from mild to extremely cold. Its main benefit over other insulators is that it can provide a lot of warmth with very little bulk, which makes it perfect for lightweight apparel. Thinsulate ensures comfort without adding weight by providing superior breathability and moisture resistance compared to traditional materials.
- What is Thinsulate and where is it used?
- Up to what temperature can you wear clothes with Thinsulate?
- The main advantages of Thinsulate compared to other insulation materials
- Disadvantages of synthetic insulation
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What is Thinsulate and where is it used?
The tiniest synthetic threads—up to 2–5 microns in diameter—are used to create the non-woven material known as thermoflastic.
The following fibers could be present in the insulation:
- polyester;
- polyester;
- polyolefin;
- polypropylene;
- meta-aramid;
- acrylonitrile;
- vinylidene chloride.
To boost strength during production, they are heated and twisted into spirals. After that, silicone is applied to them.
Even though Thinsulate is made entirely of synthetic material, wearing it does not cause any discomfort. The filler is incredibly warm, gentle, and light. Its ability to insulate against heat, however, is limited to its use in conjunction with wind-resistant textiles. Thus, there’s no use wearing a wool coat with a tinsulate lining when it’s freezing outside.
Insulation is used extensively in the light industry today to make winter down jackets, workwear, gloves, boots, skier’s jackets and pants, children’s overalls, sleeping bags, and blankets. Gas stations, oil and gas industry uniforms, and climbing equipment are made from the densest types of fabric.
Up to what temperature can you wear clothes with Thinsulate?
GOST states that Thinsulate-containing winter clothing is intended for temperatures between -41 and +5 °C. Some insulations are capable of withstanding -60 °C. They are typically employed in the production of workwear and apparel for professional athletes.
If you plan to sew your own warm clothes, you will need to accurately determine how much filler is needed. When purchasing materials in the store, the table will be useful.
Table 1: The recommended dosage of Thinsulate for sewing garments
| Purpose | Weight of insulation | What temperature is it designed for? |
| Demi-season jacket | 100–120 g | From 0 to -10 °C |
| Regular winter jacket, children"s overalls | 150–200 g | From -5 to -20 °C |
| Warm down jacket | 250–280 g | From -15 to -30 °C |
| Work clothes | 300 g | From -20 to -60 °C |
The main advantages of Thinsulate compared to other insulation materials
Goose down with a Fill Power value of 650–800 used to be thought to be the best choice for jacket insulation. Thinsulate is being used by manufacturers more and more these days because of its nearly identical performance characteristics to those of natural materials. The following is a list of microfiber filler’s primary benefits.
The better a fabric retains heat, the more air pores it has. This effect is also produced by a significant accumulation of microfibers in synthetic filler. When comparing 1 cm of Thinsulate with 1 cm of goose down, the latter material proves to be 1.5–2 times warmer.
Goose down or synthetic padding makes down jackets appear voluminous and formless. In cold weather, such clothes deny women the opportunity to flaunt themselves on the street. Insulate is a different story. In below-freezing temperatures, a thin layer of filler is sufficient to keep the body warm in a jacket. A person can move freely and it fits the figure well.
You can machine wash winter clothing that contains Thinsulate. There is no tearing, stretching, shrinking, or bunching of the filler. It is resistant to being treated with hot water and chemical reagents. regarded as one of the most resilient materials for insulation.
One material that resists fire is fiberglass. It slowly melts instead of burning over an open flame. It does not release any harmful pollutants into the atmosphere at the same time. Furthermore, synthetic fibers are not the beginning point for fungi, dust mites, or other dangerous microorganisms. As a result, even people with allergies can wear the clothing.
Because microfiber insulation does not absorb moisture, snow and rain do not get inside the jacket. Goose down, on the other hand, can hold onto up to 70% of its own weight in moisture. It gets heavier with time and loses its ability to warm the body as much.
Disadvantages of synthetic insulation
No material is perfect for insulation in clothing, and Thinsulate is no different. The following is a list of the material’s principal drawbacks.
Thinsulate is more expensive than other synthetic fillers such as synthetic padding, holofiber, isosoft, and synthetic fluff, but less expensive than goose down. One meter is sold for 500 rubles at retail. In contrast, the buyer will have to pay between 100 and 150 rubles for the same amount of synthetic padding. Furthermore, the densest varieties of Thinsulate cost between 1,500 and 1,800 rubles.
Having good ventilation is a product’s plus and a drawback. In its purest form, the insulation lets air flow through multiple pores, allowing the skin to "breathe." But without a windproof shell, it’s simple for moisture to seep into the jacket, which will cause a person to freeze.
As a result, a synthetic, dense fabric must contain the insulation. The skin becomes hot and sweaty when wearing a jacket for an extended period of time.
- Ability to accumulate static electricity
Long-haired women frequently lament that their hair gets electrified when they wear jackets made of thinsulate. All synthetic insulation, though, has this drawback. It is preferable to gather your hair into a braid, bun, or ponytail to prevent discomfort.
| Feature | Description |
| Temperature Range | Thinsulate is effective for temperatures as low as -20°C, making it suitable for extreme cold conditions. |
| Lightweight | Compared to traditional insulation, Thinsulate offers warmth without adding bulk, allowing for flexible and comfortable wear. |
| Breathability | Thinsulate provides good insulation while remaining breathable, preventing overheating during activity. |
| Water Resistance | It resists moisture, ensuring warmth even in wet conditions, unlike some other insulation materials that lose effectiveness when damp. |
| Durability | Thinsulate retains its insulating properties over time, offering longer-lasting performance compared to some other options. |
Thinsulate is a unique kind of insulation that is dependable and adaptable, providing good warmth without taking up extra space. It is appropriate for both moderate and extremely cold temperatures because it is made to keep you comfortable in a variety of temperature ranges. Whether you’re preparing to stay warm during outdoor activities or dressing for a brisk winter walk, Thinsulate offers the necessary thermal efficiency.
In contrast to other insulation materials, Thinsulate keeps its insulating qualities even in wet environments. This makes it a sensible option for anyone in need of lightweight, long-lasting warmth. Its breathability and flexibility further enhance its allure by offering comfort without overheating.
In conclusion, Thinsulate provides a well-rounded option for those searching for an insulating material that strikes a balance between warmth, comfort, and performance. It is widely trusted for good reason—it is difficult to match its capacity to adjust to changing temperatures while still being lightweight and effective.
